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Engine Topics
Maintenance

Sky Ranch Engineering Manual 
by John Schwaner
(best for maintenance!)
497 pages        $19.95

skyranch.tif (102632 bytes)

The best and most thorough manual we've found covering the inspection and maintenance of the Lycoming and Continental engine, including a very comprehensive troubleshooting guide.  Why things go bad, how to repair them, and most important; how to keep them from failing in the first place.  Somewhat technical.  

 


TABLE OF CONTENTS

Introduction 
         how your engine works
         spark ignition engine
         Continental specifications
          Lycoming specifications

Fatigue Analysis
          stress and strain
          fatigue
          stress flow 
         residual stress
         compressive stress 
          tensile stress
          stress relieving & annealing
          contact fatigue
          fretting fatigue
          cracks & fractures
          fatigue cracks
          thermal fatigue
          unexpected sources of fatigue
          analysis of fatigue failure
          torsional failures

Engine Inspection
          the one minute cylinder inspection
          engine temperature indicators
         oil starvation
          prop strikes
          stuck valves 
          compression test at installation
          do nothing parts
          Lycoming nose seal leakage
          crankshaft journal finish
          read the bearings
          exhaust valve breakage
          ring leakage and oil color
          analysis of engine contaminants
          flow porting & cylinder head cracks
          Lycoming crankcase studs
          tappet clearance on Lycoming engines
          bearing failure analysis
          misalignment

Engine Performance
          operation & preflight
          starting & idle
          take-off
          climb
          cruise
          leaning
          descent
          taxi & shutdown
          engine design & carb ice
          ring seating
          detonation & pre-ignition
          spark plug performance
          full rich performance
          lead in fuel
           thermocouple temperature
           porting
          lifters & valve timing
          compression ratio
          horsepower ratings
          keeping the paint on
          all weather spark plug leads  

Cylinder Repairs
          the valve seat
          dirt & seat width
          refacing valves
          valve guide alignment
          cylinder honing
          choke & piston design
          chrome ring failures  
          piston inspection
          connecting rod boring
          color coding cylinders

Lubricants & Wear
          function of oils
          the polymer molecule
          cylinder barrel wear  
          intercooling affects
          greases
          friction laws
          oil additives

Hose Assemblies
          age limits on hoses
          condition limits on hoses
          hose fitting flare angle
          firesleeve
          the hose mandrel
          hose defects

Fasteners & Failures
          stress distribution
          broken cylinder studs
         Lycoming connecting rod bolts
          failure of bolts & studs

Calibration
          what needs calibration
          calibration reports

Troubleshooting
          leaky nose seal
          poor fuel flow
          decrease in egt
          engine won't idle or surges
          kicks back on start
          shudder
          rpm drop
          failure to change pitch
          fuel dripping from carb
          fluctuating rpm
          hard starts
          high oil pressure
          high oil temp
          high manifold pressure at idle
          high egt on one cylinder
          high oil consumption
          high cylinder temperature
          loss of power at altitude
          low oil pressure
          low power
          oil in combustion chamber
          oil out engine breather
          oil turns black
          poor idle cut-off
          poor acceleration
          poor mixture adjustment response
          rough engine
          rough idle
          low maximum rpm
          Lycoming starter ring damage
          unstable manifold pressure
          white smoke exhaust
          egt trouble shooting guide
          the Marvel Schebler carburetor
          air bleed holes

Performance Limits
          fits and limits
          displacement, horsepower, BMEP
          propeller load curve

Forces, Vibrations, and Balance

Lycoming Engine Specs

Lycoming Connecting Rods

Glossary

 

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