Engine
Topics
Maintenance |
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Lycoming Overhaul Manuals
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Lycoming's
official overhaul manuals are available either
with or without Lycoming revision service.
The revision service will send you updated pages
of the manual should a change be made to the factory's
recommended overhaul specifications.
All overhaul manuals include Lycoming's Table
of Limits.
Other
Lycoming overhaul manuals are Parts Catalogs are
available on request.
Please
ask.
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Direct
Drive Overhaul Manual
Covers all 4 and 6 cylinder direct drive engines except "76"
series
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original
copy with Lycoming revision service $70.00
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"76"
series Overhaul Manual.
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original
copy with Lycoming revision service - $70.00 |
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reprint
- $29.95 |
Sample
table of contents from Direct Drive Overhaul Manual
Introduction
General Description
Cylinders
Valve Operating Mechanism
Hydraulic Tappets
Crankcase
Crankshaft
Crankshaft Counterweights
Accessory Housing
Connecting Rods
Pistons
Lubrication
System
Cooling
System
Induction
System
Carbureted
Fuel Injected
Turbocharger
Controls
Ignition
System
General Overhaul Procedures
General
Cleaning
Degreasing
Removal of Hard Carbon
Inspection
General
Bearing Surfaces
Gears
Corrosion
Screwed Fittings
Magnetic
Corrosion Prevention
Repair and Replacement
Damaged Parts
Painted Parts
Replacement of Studs
Corrosion Prevention
Reassembly
Corrosion Prevention
Prelubrication of Parts
Oilite Bushings
Pitch Alignment of Backlash in
Bevel Gear Assemblies
Table of Limits
Oil Seals and Gaskets
Arbitrary Replacement of Parts
Ignition System
General
Magnetos
Impulse Coupling
Retard Breaker
Engine Firing Order
Ignition Harnesses
Spark Plug
Removal and Disassembly
Ignition Harness
Magnetos
Inspection
Ignition Harness
Magnetos
Repair and Replacement
Ignition Harness
Magnetos
Reassembly
Magnetos
Installation
Magnetos
Timing Magneto to Engine
Ignition Harness
Accessory Housing
Disassembly
Cleaning
Inspection
Repair and Replacement
Reassembly
Dual Drives
Fuel Pumps
Oil Filter
Oil Cooler Bypass
Valve
Cylinders, Pistons and Valve Train
General
Removal
from Engine
Disassembly
Cleaning
Inspection
Cylinders
Pistons
Valve Rockers
Push Rods
Valves
Hydraulic Tappets
Valve Springs
Modifications
Repair and Replacement
Spark
Plug Inserts
Valve
Seats
Valve
Guides
Valve
Rocker Thrust Washers
Valve
Rocker Shaft Bushing
Plain Steel Cylinder Barrels
Chrome
Plated Cylinder Barrels
Valve
Repair
Warped
Exhaust Flanges
Reassembly
Assembly
of Pistons
Assembly
of Cylinders
Installation
of Pistons
Installation
of Cylinders
Cylinder
Head Fin Stabilizers
Cylinder
Painting
Intercylinder
Baffles
Crankcase, Crankshaft and Reciprocating Parts
Removal of Accessories
Disassembly
Starter
Ring Gear Support
Prop. Governor
Oil Line
Crankcase
Crankshaft
Counterweights
Sludge Tubes
Cleaning
General
Piston Cooling Oil Jets
Inspection
Bearings
Crankcase
Visual
Dimensional
Crankshaft
Visual
Dimensional
Camshaft
Visual
Dimensional
Main Bearing Clearance
Connecting Rods
Dimensional
Parallelism Check
Squareness Check
Crankshaft Counterweight
Bushings
Piston Cooling Oil Jets
Repair
and Replacement
Crankshaft
Bearing Surfaces
Straightening Flange
Oil Seal Surface
Counterweight Bushings
Counterweight Bushings
Connecting Rod Bushings
Crankshaft and Gear Assy.
Starter Ring Gear
Crankcase
Oil Relief Valve Sleeve
Oil Pressure Relief Valve
Crankcase
Crankshaft Idler Gear Shaft
Recess
Reassembly
Crankshaft
Sludge Tubes
Expansion Plug
Propeller Flange Bushings
Gear
Counterweight Assembly
Connecting Rods
Camshaft
Crankcase
Propeller Governor Drive
Crankshaft Oil Seal
Hydro Control Valve
Generator or Alternator Drive Belt
Crankshaft Idler Gears
Oil Sump and Fuel Induction
General
Disassembly
Intake Pipes
Carburetor or Fuel Injector
Induction Housing
Oil Sump
Cleaning
Oil Sump
Carburetor
Fuel Injector
Injector Nozzles
Inspection
Oil Sump
Carburetor
Fuel Injector
Nozzle Assembly
Repair
and Replacement
Intake Pipes
Carburetor
Fuel Injector
Reassembly
Induction Housing
Flow Dividers
Intake Pipes
Nozzle Assembly
Test Procedures
General
Test Limits
Turbocharged
Engines
Pressure
Carburetors
Run-in
Procedure
Run-in
Schedule
Oil Consumption
Run
Oil pressure
Relief Valve
Idle Speed
and Mixture Adjustment
Preservation
and Storage (Engine)
Preservation
- Run
Preservation
and Storage Carburetors and
Fuel injectors
Table of Limits
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