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Builders Bookstore
Featured Items

Set of 4
Bingelis Books 

Sportplane
Builder
Construction
Techniques
Firewall
Forward
Bingelis
on Engines
$89.95 
$24.95
$24.95
$24.95
$24.95

Firewall
Forward
Sportplane
Builder
Construction
Techniques
On
Engines

Tony Bingelis' first and best known book on the design and construction of the firewall forward area of single engine aircraft. This book includes reprints of articles formerly appearing in EAA's Sport Aviation magazine covering topics such as engine selec-tion, installation, the design exhaust systems and fuel systems, fitting cowls, making hoses, instruments and sensor set-up and much more.  This first edition is mostly relevent to self designers and builders of plans built aircraft.

Sportplane Builder is Tony's first book on airframe construction topics. It contains many helpful, although more generalized hints and tips for the builder including the setting up of a workshop, basic construction practices and standards, and is then followed up by a few somewhat more specific topics such as routing control systems, working with composites, electrical basics, etc. Like Firewall Forward, this book is also most relevent for self designers and first time builders of plan-built aircraft.

Tony Bingelis' second airframe book includes a continuation of articles appearing in later issues of Sport Aviation. The topics covered are more specific and more applicable to the more current kit planes such as RVs, Lancairs, etc. Some topics covered include; making fittings, molding fuel tanks and wheel pants, hinge installation, a few nice cockpit refinements, etc. Like his other books, each article is an actual detailed and illustrated set of instructions on how to complete the specific task.

An excellent update to Firewall Forward focusing mainly on issues encountered when installing Lycoming and other traditional engines in today's established kit built craft such as RVs, Lancairs and Glasair class projects.  On Engines details such concerns as oil cooler placement, control linkage, wiring decisions, baffling, magnetos, exhaust systems, electrical power systems, fuel and vent systems, etc...  Written and illustrated mostly using Tony's RV-6 as an example.

click to table of contents click to table of contents click to table of contents Click to table of contents
TABLE OF CONTENTS
Firewall Forward
Bingelis on Engines

1.  ENGINE SELECTION
       Deciding on an Engine
          Some Engine Options
          Locating a Suitable Engine
2.  HANDLING AND STORAGE
          Coping with an Uninstalled Engine
          You Have an Engine - Now What?       
3.  FIREWALL PREPARATION
          Firewall
          Preparation
4.  ENGINE MOUNTS
          Types of Engine Mounts
          Welding Jigs        
5.  EXHAUSTS & MUFFLERS
          SHHHH...Mufflers that Work
          Basic Considerations
          Design Considerations
          Exhaust Jet Effect
          The Sound and the Fury
          Welding Stainless Steel      
6.  COWLS & COOLING
          Cooling by Baffling
          Baffling Business
          Cowlings in General
          Cowl Flaps        
7.  LINES & HOSES
          About Aircraft Plumbing       
8.  FUEL SYSTEMS
          Managing the System
          Fuel Tanks
          Fuel Tank Vents
          Fuel Quantity Indicators
          Fuel Valves
          Fuel Strainers
          Fuel Flow
          Fuel Flow Test        
9.   IGNITION & ELECTRICAL
          A Battery . . . Will You Need One?
          Ignition Switches
          Electrical Systems
          Messing Around With Magnetos
          Ignition Wiring Diagrams
          Electrical Wiring Diagrams
10.  POWERPLANT INSTRUMENTS
          Introduction to Instruments
          Ammeter
          Ammeter/Voltmeter
          Carburetor Temperature
          Cylinder Head Temperature
          Exhaust Gas Temperature
          Fuel Pressure
          Manifold Pressure
          Oil Pressure
          Oil Temperature
          Tachometer
          Vacuum Pressure
          Voltmeter
          Markings, Powerplant Instruments       
11.  ENGINE INSTALLATION
          Installing the Engine
          Placard that Panel
          Instrument, Controls
          Shopping List        
12.  PROPELLERS & SPINNERS
          About Those Props
          Engine/Propeller Combinations
          Pitch Selector Chart
          Wood Props
          Installing Spinners       
13.  CENTER OF GRAVITY
          That Shifty C of G
          Relocating a Heavier Engine
          Correcting a Nose Heavy Condition
          Correcting a Tail Heavy Condition
          Weight Data -- Engine Installation      
14.  ENGINE OPERATIONS
          Returning Engine to Active Service
          Battery
          Gauges
          The Oil System
          Props, Exhausts

 

1.  ENGINE SELECTION
      Looking for an Engine?
      What Engine? 
      Bigger is Not Always Better


2.  ENGINE INSTALLATION
      Engine Hook-up Tips
      Ready to Install that Engine?
      Installing that New Lycoming Engine (Part 1)
      Installing that New Lycoming Engine (Part 2)



3.  FIREWALL PREPARATION
     How to Make Firewall Grommet Shields



4.  ENGINE BAFFLES
      Making Better Baffles
      Baffling for Your Lycoming


5.  Engine Cooling
      Engine Cooling Tips



6.  ENGINE COMPARTMENT
     Engine Compartment Tips
     Engine Compartment Notes
     The Effects of Engine Compartment Heat



7.  IGNITION & ELECTRICAL
     Minimizing Your Battery Problems
     When Your Battery Needs Help
     12 Volts vs 24 Volts
     Your Alternate Battery Choice



8.  FUEL SYSTEMS    
     How About An Aluminum Fuel Tank
     The Basic Fuel Pump System
     Sealing Riveted Aluminum Fuel Tanks
     Fuel Pump System Notes (Essentials)
     A Fuel System Review



9.  EXHAUST SYSTEMS
     Exhaust System Notes



10 PROPS AND SPINNERS
     The Fixed Pitch Propeller Dilemma
     A Wood Propeller for Your Homebuilt?
     Spinner Safety
     Installing a New Spinner



11 MISCELLANEOUS
     Avoiding Fuel Related Problems


INDEX

TABLE OF CONTENTS
Sport Plane Construction Techn.
Sportplane Builder
1    GETTING READY TO BUILD
       Get Ready...Get Set... Go!
       Introduction to Aircraft Hardware
       Make Haste Slowly

2    CONSTRUCTION TIPS/PRACTICES
       Fuel Tanks...Where and Why
       Making Fittings
       Jigs and Jigging
       How to Bend Tubing
       Welding Steel Tubular Structures
       Piano Hinge Installation
       Fuel Tank Components and Accessories
       Installing Bushings and Bearings

3    FIBERGLASS COMPONENTS  
      An Introduction to Fiberglass Work
      Making Fuel Tank Molds
      Making A Composite Fuel Tank
      Making Fiberglass Fuel Tanks
      Making a Cowl Mold
      How to Make a Fiberglass Cowling ... (If you have to)
      How to Fit and Install a New Cowling
      How to Customize Stock Wheel Pants

4    CONTROL SYSTEMS  
      Push-Pull Tube Controls
      Control Cable Connections
      Control Surface Flutter Problems
      Mass Balancing Control Surfaces
      Wing Flaps  

5    COCKPIT/CABIN INTERIOR      
     Basic Cockpit Accommodations
      Cockpit Conveniences and Refinements
      Seat Construction Details
      Carpeting, Paneling and Upholstering
      Sliding Seat Mechanisms
      Installing a Submerged Inlet Ventilator

6    CANOPY/WINDSHIELD
      Canopy Options
       Sliding Canopy Details
      Canopy Retention and Security

7    LANDING GEAR
      Landing Gear Design Factors
      Landing Gear Shock Absorbers
      Parking Brakes
      The Tail Wheel Installation
      How are You Going to Jack It Up?

8    INSTRUMENTATION  
      Instrument Panel Construction
      Making Instrument Panels Accessible
      Pitot-Static System Installation
     Gyro Instrument System Options

9    ELECTRICAL                           
      Wire Installation Practices
      Useful Electrical Wring Details
      Switches and Switch-Like Devices
      Micro and Limit Switches
      Landing and/or Taxi Lights
      The Electrical Bonding of Aircraft

10  PAINTING/FINISHING    
       Paint Type Selection
       Final Preparations and Paint Tips
       Stick on Trim Stripes and Registration Numbers
    

INTRODUCTION TO HOMEBUILTS
     What Airplane Shall I Build
     Obtaining Parts and Materials
     You and the FAA      
     The EAA and the EAA Technical Counselor

YOUR WORKSHOP
     Cut the Clutter     
     Shop Notes          
     How to Use Taps and Dies  
     A Bit about Bits            
     Aircraft Welding   
     Heat Treating Metals

CONSTRUCTION PRACTICES
     To Nail or Not to Nail
     Wood Wing Ribs
     Metal Wing Ribs  
     Fairing Fuselages  
     Wing Alignment  
     Think Light, Build Light   
     Metal Fairings
     Tips on Glue   

CONTROL SYSTEMS
     Fabricating Control Cables    
     Routing Control Cables  
     Trim Tab Installations
     What to do About Adverse Yaw    
     Spoilers for Glidepath Control  
     Spoilers for Roll Control   

FIBERGLASS TIPS
     Getting Acquainted with Fiberglass      
     Fiberglass Your Bird  
     Fiberglass Fairings  

COCKPITS AND CABINS
     Cockpit Mock-up and How to Use It    
     The Shoulder Harness
     Sitting Pretty     
     Cabin and Cockpit Heat  
     Cockpit Compartment Ventilation  

CANOPIES/WINDSHIELDS
     Working with Acrylics
     Fitting and Installing Canopies  
     Canopy Access Details    
     Canopy Latches

ELECTRICAL SYSTEMS
     Aircraft Electrical Circuitry  
     Electrical System Details  
     The Battery...What to Do About It
     Battery Box Construction
     To Fly at Night

INSTRUMENTATION
     VFR  Instrumentation  
    From Pitot to Panel

LANDING GEAR
     Controlling Alignment
     Bungee and Spring Shock Absorbers      
     A Bit About Brakes     

FUEL SYSTEMS
     Gravity Flow Fuel Systems   
     Evolution of a Fuel System
COVERING / PAINTING

     Fabric Covering -- Dacron
     Before you Paint         
     Painting the Homebuilt  

AFTER IT'S FINISHED       Weight and
Balance ... A Realistic Look
     Certification and . . . Annual Condition Inspection   
     Amateur Inspection Checklist  

 



 

 

 

Kitplanes Bookstore
PO Box 270
Tabernash, CO 80478
970-887-2207 (fax) 970-887-2197
e-mail: info@kitplanesbooks.com
Builders Bookstore 1998 - 2002
PO Box 270
Tabernash, CO 80478
970-887-2207 (fax) 970-887-2197
e-mail: bookstore@lancaironline.net